We extend expertise in conducting vibration audit at your plant. Based on present schedule and asset health condition, our experts would utilize a ranking process that is objective, quantitative and incorporate ranking criteria for all areas of concern. As business models vary, the criteria and the weighting will be different from plant to plant within a Complex or industry to industry. It becomes important to develop exact weighting & criteria with representation and agreement from all owners of the asset.
In other words you achieve optimal, cost effective plant operation. The objective of providing such approach in your own organization is to increase the reliability and reduce the maintenance cost on rotating equipment. This will guarantee minimizing unscheduled maintenance stoppages by at least 25% in the long run.
We have such expertise for industries like Refinery, Cement, Sugar, Petrochemical, Chemical, Pharmaceutical, Oil & Gas Production Platforms, Rigs and Gas station, Automobile, etc., including CNC & NC machines.
Such Audit carried out abroad in a Petrochemical Complex on a total number of 778 equipments (based on present equipments being monitored) indicated only 621 equipments required Condition Monitoring.
157 equipments did not require regular attention as they were not being used in the present process or used sparingly. There was drastic increase in Non critical equipments and reduction in Critical equipments thereby manpower and time could be better utilized. The Critical equipment got their due attention by the present Rating system. Weekly leveling of equipments was planned and on an average 112 per week were considered (with minimum of 108 and maximum of 118 equipments during each week). This would help the Planning and maintenance departments to allocate officials towards effective use of Proactive maintenance Activity in the Complex.
Chronic / critical equipment got their due attention by such Rating system. Weekly leveling of equipments is planned with minimum and maximum equipments during each week due not differ much. This would help the Planning and maintenance departments to allocate officials towards effective use of Proactive maintenance Activity in the Complex.