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TRAINING ON BASIC INDUSTRIAL REQUIREMENTS, ALIGNMENT TECHNIQUE - INCLUDING LASER ALIGNMENT, VIBRATION ANALYSIS, THERMOGRAPHY - 04 WEEKS

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Programme Overview :

This program is developed with a mission to enhance the knowledge of the participants by practically training them on Basic Industrial Requirements, Fundamentals of Basic Maintenance Activities, Tools used for Maintenance Activities, Alignment Concepts along with advanced Laser Alignment Techniques, Thermography, Vibration Analysis, Diagnostic Studies and In-Site Dynamic Balancing of Rotors and also enhance with some of the soft skills that are key to vibration analysis in modern equipment.

Condition Monitoring Course – 01 Month   Condition Monitoring Course – 01 Month   Condition Monitoring Course – 01 Month   Condition Monitoring Course – 01 Month
COURSE CONTENTS (01 Month)

First Week

Operations, Types & Applications
  • Spanner
  • Allen Key
  • Screw Driver
  • Hammer
  • Pliers
  • Wrench
  • Vice Clamp
  • Bore Gauge
  • Center Gauge
  • Vernier Tooth Gauge
  • Grinding machine
  • Drilling Machine
  • Welding
  • Welding rods

Second Week

Precision Instruments
  • Dial Gauge Indicators
  • Micrometer & Its Types
  • Vernier caliper
  • Depth Gauge
  • Vernier Height Gauge
  • Vernier Depth Gauge
  • Vernier Bevel protractor

Various Types Of
  • Drill bits
  • Tap & Dies
  • Reamer & Thread Extractor
  • Gears & Bearings
  • Pumps & Compressors
  • Fans & Blowers
  • Dampers

Third Week

Alignment Concepts
  • About Couplings & Types of Couplings
  • Basics of Alignment & Effects of Misalignment
  • Deducting Soft Foot & solving
  • Types, Causes for Misalignment
  • Advantages of Good Alignment
  • Alignment methods including RAP Method
  • Pre-conditions of Alignment & Alignment Tolerance

Thermography - Practice
Basics of Vibration
  • Define – Displacement, Velocity, Acceleration, Frequency, Phase & Spectrum
  • Measure and record data using vibration analyzer
  • Understanding Frequency & Phase Analysis of Unbalance, Bent Shaft, Looseness & Coupling Misalignment
  • Vibration due to coupling and shaft misalignment
  • Factors that affect natural frequency

Vibration Transducers & its Selection Methods
ISO Standards
Vibration Analysis
  • Approach to Vibration Analysis.
  • Analysis of defects in Bearings, Belt, Gearbox, Coupling.
  • Analyzing electrical problem.
  • Beat, resonance

Balancing
  • Single Plane Balancing
  • Prevention and correction of unbalance
  • Single plane vs. Two plane unbalance
  • Spectral analysis for unbalance
  • Preventing unbalance due to assembly errors

Fourth Week

A Practical Session on Dial gauge Alignment & also Laser Alignment, Vibration Analysis & Balancing shall be conducted. The practical session will be followed by Review and Certificate.


Condition Monitoring Course – 01 Month   Condition Monitoring Course – 01 Month  
COURSE OUTCOME
To Gain Knowledge on the various types Tools used in industry and their Operating Principle, purpose. To understand Vibration from Basics to Advanced level (Diagnosis of problem using spectrum)
To gain knowledge about Machine Elements used in the equipments in Industries. To identify the Problem of equipment using Vibration Analysis.
To gain knowledge about various Process, Machineries used in the different industries like Cement, Power, Sugar, Pharmaceutical, Paper etc. To gain knowledge in the Coupling, its types & application, different alignment techniques and latest trend in Alignment (Practical experience in Laser alignment)
To gain knowledge about various problems occurring in Machineries and their Diagnosis To gain practical experience in Dynamic Balancing of Machineries.
To update the latest technologies used in Maintenance Field. To get experienced in Thermal image capturing to Problem Identification.

HIGHLIGHTS ABOUT THE COURSE
  • NUMBER OF CANDIDATES – 8 only
  • Classes are conducted by experts in relevant field with more than 30 years of hands-on experience.
  • Evaluation on weekly basis on the performance will be conducted.
  • In‐Situ Dynamic Balancing ‐ Calculations, procedure and hands-on training.
  • On completion of Training, they will have to undegro Written & Practical examination including Dynamic Balancing Test.
  • Course Completion / Intership Certificate will be provided.
Condition Monitoring Course – 01 Month      Condition Monitoring Course – 01 Month